{"id":10634,"date":"2025-12-04T03:59:24","date_gmt":"2025-12-04T08:59:24","guid":{"rendered":"https:\/\/www.packagingindustrynews.com\/?p=10634"},"modified":"2025-12-04T03:59:24","modified_gmt":"2025-12-04T08:59:24","slug":"pca-plans-reconfiguration-at-wallula-containerboard-mill-us","status":"publish","type":"post","link":"https:\/\/www.packagingindustrynews.com\/?p=10634","title":{"rendered":"PCA plans reconfiguration at Wallula containerboard mill, US\u00a0"},"content":{"rendered":"<p> <br \/>\n<\/p>\n<div>\n<div class=\"article-image\">\n<figure class=\"article-image__container\">\n                                    <picture><source media=\"(min-width: 990px)\" srcset=\"https:\/\/www.packaging-gateway.com\/wp-content\/uploads\/sites\/16\/2025\/12\/PCA-shutterstock_2347370445-770x433.jpg\"\/><source media=\"(min-width: 430px)\" srcset=\"https:\/\/www.packaging-gateway.com\/wp-content\/uploads\/sites\/16\/2025\/12\/PCA-shutterstock_2347370445-940x528.jpg\"\/>\n                                    <\/picture><figcaption class=\"c-featured-image__description\">The company anticipates a workforce reduction of around 200 roles. Credit: T. Schneider \/ Shutterstock.com <\/figcaption><\/figure>\n<\/p><\/div>\n<p class=\"drop-cap\">Packaging Corporation of America (PCA) has outlined plans to permanently close one of its paper machines and its kraft pulping operations at the Wallula containerboard mill in Washington State.\u00a0<\/p>\n<p>The No 2 paper machine (W2) will be taken out of service.\u00a0\u00a0<\/p>\n<div class=\"in-article-premium-insights mobile-useragent-scalar\">\n<section class=\"gms-b2b-marketing\">\n<figure><img decoding=\"async\" src=\"https:\/\/www.packaging-gateway.com\/wp-content\/themes\/goodlife-wp-B2B\/assets\/images\/GMS-logo.svg\" alt=\"\"\/><\/figure>\n<h4> Discover B2B Marketing That Performs <\/h4>\n<p>\n\t\t\t\t\t\tCombine business intelligence and editorial excellence to reach engaged professionals across 36 leading media platforms.\n\t\t\t\t\t<\/p>\n<p><a href=\"https:\/\/www.globaldatamarketingsolutions.com\/\" class=\"gms-find-out-more\" target=\"_blank\"><br \/>\n\t\t\t\t\t\t\tFind out more <span><svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"13\" height=\"9\" viewbox=\"0 0 13 9\" fill=\"none\"><path fill-rule=\"evenodd\" clip-rule=\"evenodd\" d=\"M11.685 4.5548L1.25586 4.5548L11.685 4.5548Z\" fill=\"white\"\/><path d=\"M11.685 4.5548L1.25586 4.5548\" stroke=\"white\" stroke-width=\"1.03145\" stroke-linecap=\"round\" stroke-linejoin=\"round\"\/><path d=\"M7.85693 0.918855L11.9827 4.5731L7.85693 8.33789\" stroke=\"white\" stroke-width=\"1.03145\" stroke-linecap=\"round\" stroke-linejoin=\"round\"\/><\/svg><\/span><\/a><\/p>\n<\/section>\n<\/div>\n<p>The No 3 paper machine (W3) and recycled pulping operations will remain in use, with capacity to produce 285,000t a year of recycled linerboard and corrugating medium.\u00a0\u00a0<\/p>\n<p>The move is due to be completed by\u00a0the end of the first quarter of 2026, with the changes to trim the mill\u2019s annual capacity by 250,000t.\u00a0<\/p>\n<p>The W2 machine, which can produce 140,000t of corrugating medium annually, has been idle since May 2025.\u00a0\u00a0<\/p>\n<p>PCA expects the Wallula site to turn out 400,000t of containerboard in 2025.\u00a0<\/p>\n<p>The revised operating set\u2011up will reduce production costs by $125 per tonne from 2025 levels, citing an improved cost base and higher utilisation.\u00a0\u00a0<\/p>\n<p>PCA plans to compensate for the 250,000\u2011tonne reduction in Wallula\u2019s capacity through production gains at other mills in its network, starting in the fourth quarter (Q4) of 2026.\u00a0<\/p>\n<p>The restructuring is projected to result in a pre\u2011tax charge of $205m, largely recognised in Q4 2025 and Q1 2026.\u00a0\u00a0<\/p>\n<p>This would comprise roughly $165m in non\u2011cash impairment and accelerated depreciation, along with $40m in cash expenses related to contract termination, severance and other costs.\u00a0<\/p>\n<p>The company anticipates a workforce reduction of around 200 roles.\u00a0<\/p>\n<p>PCA makes containerboard products and uncoated freesheet paper.\u00a0<\/p>\n<p>It runs ten mills and 92 corrugated products plants and associated facilities across its network.\u00a0<\/p>\n<p><!-- Newsletter banner start --><\/p>\n<p><!-- <link rel=\"stylesheet\" href=\"\"> --><\/p>\n<div class=\"grid-container\">\n<section class=\"gdm-newsletter-banner__container\">\n<div class=\"grid-x gdm-newsletter-banner__wrapper-container gdm-newsletter-banner__wrapper-container--article\">\n<div class=\"cell large-9 gdm-newsletter-banner-info__wrapper\">\n<div class=\"gdm-newsletter-banner-logo__container\">\n                    <img decoding=\"async\" src=\"https:\/\/www.packaging-gateway.com\/wp-content\/themes\/goodlife-wp-B2B\/assets\/images\/newsletter-new.svg\" alt=\"Email newsletter icon\"\/>\n                <\/div>\n<p><h3 class=\"gdm-newsletter-banner__heading wp-noreslt\">Sign up for our daily news round-up!<\/h3>\n<h3 class=\"gdm-newsletter-banner__sub-heading\">Give your business an edge with our leading industry insights.<\/h3>\n<\/p><\/div>\n<\/p><\/div>\n<\/section>\n<\/div>\n<p><!-- Newsletter banner end --><\/p>\n<div class=\"author-bio\">\n<h2>Packaging Gateway Excellence Awards &#8211; Nominations Closed<\/h2>\n<p style=\"margin-bottom: 20px;\">Nominations are now closed for the <a href=\"https:\/\/www.packaging-gateway.com\/excellence-awards\/?utm_source=verdict_news&amp;utm_medium=footer_cta&amp;utm_campaign=EA_2025_news&amp;utm_id=exawards2025\" target=\"_blank\"><strong>Packaging Gateway Excellence Awards<\/strong><\/a>. A big thanks to all the organisations that entered \u2013 your response has been outstanding, showcasing exceptional innovation, leadership, and impact.&#13;\n<\/p>\n<p><strong>Excellence in Action<\/strong>&#13;<br \/>\n<br \/>Oxipack\u2019s <a href=\"https:\/\/www.packaging-gateway.com\/excellence-awards\/featured-company\/2025-oxipack\/\" target=\"_blank\"><strong>deterministic vacuum decay systems<\/strong> <\/a>have earned multiple awards, recognising breakthroughs in leak detection machinery and waste prevention. Learn how Oxipack is helping manufacturers protect product quality, support recyclable and paper-based formats, and improve line efficiency with fast, non-destructive testing.<\/p>\n<p><a href=\"https:\/\/www.packaging-gateway.com\/excellence-awards\/featured-company\/2025-oxipack\/\" class=\"excellence-awards-link\"><strong style=\"font-size: 20px;\">Discover the Impact<\/strong><\/a><\/p><\/div>\n<footer class=\"article-footer\">\n                                <!-- article-actions start --><\/p>\n<p><!-- .gdm-article-actions -->                                <!-- article-actions end --><br \/>\n                            <\/footer>\n<\/p><\/div>\n<p><br \/>\n<br \/><a href=\"https:\/\/www.packaging-gateway.com\/news\/pca-plans-major-reconfiguration-us\/\">Source link <\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>The company anticipates a workforce reduction of around 200 roles. Credit: T. Schneider \/ Shutterstock.com Packaging Corporation of America (PCA) has outlined plans to permanently close one of its paper machines and its kraft pulping operations at the Wallula containerboard mill in Washington State.\u00a0 The No 2 paper machine (W2) will be taken out of [&hellip;]<\/p>\n","protected":false},"author":5,"featured_media":10635,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"categories":[165],"tags":[50,210],"class_list":["post-10634","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-packaging-news","tag-packaging-material","tag-paper-board"],"_links":{"self":[{"href":"https:\/\/www.packagingindustrynews.com\/index.php?rest_route=\/wp\/v2\/posts\/10634","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.packagingindustrynews.com\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.packagingindustrynews.com\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.packagingindustrynews.com\/index.php?rest_route=\/wp\/v2\/users\/5"}],"replies":[{"embeddable":true,"href":"https:\/\/www.packagingindustrynews.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=10634"}],"version-history":[{"count":0,"href":"https:\/\/www.packagingindustrynews.com\/index.php?rest_route=\/wp\/v2\/posts\/10634\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.packagingindustrynews.com\/index.php?rest_route=\/wp\/v2\/media\/10635"}],"wp:attachment":[{"href":"https:\/\/www.packagingindustrynews.com\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=10634"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.packagingindustrynews.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=10634"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.packagingindustrynews.com\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=10634"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}