{"id":11394,"date":"2026-01-28T13:41:45","date_gmt":"2026-01-28T18:41:45","guid":{"rendered":"https:\/\/www.packagingindustrynews.com\/?p=11394"},"modified":"2026-01-28T13:41:45","modified_gmt":"2026-01-28T18:41:45","slug":"flexpak-launches-primetear-for-easy-open-recyclable-packaging","status":"publish","type":"post","link":"https:\/\/www.packagingindustrynews.com\/?p=11394","title":{"rendered":"FlexPak Launches PrimeTear\u2122 for Easy-Open Recyclable Packaging"},"content":{"rendered":"<p> <br \/>\n<br \/><\/p>\n<div>\n<p><a href=\"https:\/\/flexpakservices.com\/\" id=\"\" rel=\"noopener noreferrer\" target=\"_blank\">FlexPak Services<\/a>, a leader in laser-enabled flexible packaging solutions, has announced the launch of PrimeTear\u2122, a patent-pending laser scoring optimization process designed to deliver clean, reliable, easy-open functionality on recyclable polyethylene (PE) and MDO-PE flexible packaging.<\/p>\n<p>As converters and brand owners accelerate the transition to recyclable mono-material packaging structures, achieving consistent, easy-open tear performance on elastic PE films remains one of the industry\u2019s most persistent challenges. Traditional laser scoring methods perform poorly on PE films and often require aggressive scoring depths, specialty inks or material additives. These workarounds increase production cost and risk, reduce process repeatability and ultimately result in packaging that is difficult to open\u2014negatively impacting the consumer experience. PrimeTear\u2122 was developed to address these limitations by enabling controlled tear initiation and propagation without compromising film strength, seal integrity or barrier performance. The technology delivers predictable, repeatable opening behavior while supporting the line stability and throughput demanded in high-speed converting environments.<\/p>\n<p>\u201cPrimeTear\u2122 was developed to support the industry\u2019s transition to recyclable packaging without sacrificing performance,\u201d said JC Tinoco, General Manager and Partner at FlexPak Services. \u201cIt provides converters with a dependable solution for achieving consistent easy-open performance on PE <a href=\"https:\/\/www.packagingstrategies.com\/topics\/3050-films-coatings\" id=\"\" rel=\"noopener noreferrer\" target=\"_blank\">films<\/a>\u2014meeting consumer expectations while preserving the strength and barrier protection brands demand for high-quality packaging.\u201d<\/p>\n<p>For <a href=\"https:\/\/www.packagingstrategies.com\/converters-expo\/current-attendees\" id=\"\" rel=\"noopener noreferrer\" target=\"_blank\">converters<\/a>, PrimeTear\u2122 provides a measurable improvement in process control and production efficiency. The optimized laser process reduces variability commonly associated with laser scoring PE films, helping minimize scrap, shorten setup times and support faster running speeds. By avoiding deep laser scoring, PrimeTear\u2122 preserves easy-to-open packages, high tensile strength and seal integrity, reducing rework, customer complaints and quality-related downtime.<\/p>\n<p>The technology also enables the use of thinner, simplified PE film structures without the need for laser-reactive additives or specialty inks. This simplifies material sourcing, lowers production cost and risk, and supports recyclability targets \u2014 while allowing converters to offer easy-open functionality as a value-added feature across multiple packaging formats.<\/p>\n<p>For brand owners, PrimeTear\u2122 delivers a clean, intuitive opening experience that aligns with consumer expectations without sacrificing durability or shelf-life performance. By maintaining barrier integrity, the technology supports freshness protection, leak prevention and consistent package quality throughout distribution.<\/p>\n<p>PrimeTear\u2122 can be implemented through multiple delivery models. The technology is available through FlexPak\u2019s in-house laser processing services, allowing converters and brands to access advanced easy-open capability without new capital investment. PrimeTear\u2122 can also be integrated into existing LaserSharp\u00ae systems from LasX Industries or incorporated into new laser installations, enabling converters to bring PrimeTear\u2122 functionality directly onto their production lines with high-speed, repeatable performance on PE and MDO films.<\/p>\n<p>Designed specifically for mono-PE and MDO-PE structures, PrimeTear\u2122 supports compatibility with existing Lasx\u2019s laser systems and workflows, offering converters a scalable path to upgrade easy-open functionality without increasing material complexity, compromising recyclability or investing in high-power laser systems.<\/p>\n<\/div>\n<p><br \/>\n<br \/><a href=\"https:\/\/www.packagingstrategies.com\/articles\/106240-flexpak-launches-primetear-for-easy-open-recyclable-packaging\">Source link <\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>FlexPak Services, a leader in laser-enabled flexible packaging solutions, has announced the launch of PrimeTear\u2122, a patent-pending laser scoring optimization process designed to deliver clean, reliable, easy-open functionality on recyclable polyethylene (PE) and MDO-PE flexible packaging. As converters and brand owners accelerate the transition to recyclable mono-material packaging structures, achieving consistent, easy-open tear performance on [&hellip;]<\/p>\n","protected":false},"author":5,"featured_media":11395,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"categories":[165],"tags":[2875,1924,54,11],"class_list":["post-11394","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-packaging-news","tag-laser-scoring","tag-pe-films","tag-sustainability","tag-technology"],"_links":{"self":[{"href":"https:\/\/www.packagingindustrynews.com\/index.php?rest_route=\/wp\/v2\/posts\/11394","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.packagingindustrynews.com\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.packagingindustrynews.com\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.packagingindustrynews.com\/index.php?rest_route=\/wp\/v2\/users\/5"}],"replies":[{"embeddable":true,"href":"https:\/\/www.packagingindustrynews.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=11394"}],"version-history":[{"count":0,"href":"https:\/\/www.packagingindustrynews.com\/index.php?rest_route=\/wp\/v2\/posts\/11394\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.packagingindustrynews.com\/index.php?rest_route=\/wp\/v2\/media\/11395"}],"wp:attachment":[{"href":"https:\/\/www.packagingindustrynews.com\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=11394"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.packagingindustrynews.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=11394"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.packagingindustrynews.com\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=11394"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}