Coveris, a sustainable paper and plastic packaging solutions provider,\u00a0has launched a new monomaterial packaging solution specifically designed for tortilla wraps, aligning with the company\u2019s No Waste mission.<\/p>\n
This MonoFlex Thermoform film packaging replaces nonrecyclable, mixed-material substrates while ensuring that the products maintain a long shelf life.<\/p>\n
The initiative is a result of a collaborative effort with a tortilla wrap manufacturer who was in search of a more sustainable alternative to their existing polyamide\/polyethylene packaging structure.<\/p>\n
The primary objective was to find a recyclable material that could guarantee a minimum shelf life of six months for tortillas, which contain a low quantity of preservatives.<\/p>\n
After comprehensive performance testing at Coveris\u2019 Food Science Lab in Gainsborough, UK, the decision was made to utilise a monomaterial-based top and base thermoforming film.<\/p>\n
The material provided adequate protection against mould for the sensitive tortilla wraps throughout the testing period while also ensuring that the packaging could be recycled within the same waste stream.<\/p>\n
Coveris flexibles business development director Katja Killian said: \u201cWe are extremely pleased with the successful commercial launch of MonoFlexThermoform for tortilla wraps. This sustainable alternative to nonrecyclable materials delivers the same shelf-life performance while saving resources and helping customers meet their sustainability targets.<\/p>\n
\u201cIt also showcases the advantage of collaboration between Coveris\u2019 production sites and Film Science Lab expertise, enabling the development of high-performance sustainable packaging solutions.\u201d<\/p>\n
The new packaging solution offers enhanced barrier properties that extend product protection and shelf life. It also has strong puncture resistance.<\/p>\n
MonoFlex Thermoform enables a straightforward transition on packing lines from other substrates, ensuring compatibility with existing machinery and no loss of packaging efficiency.<\/p>\n
Available in both fully printed and unprinted options for the top and base film, the packaging supports conventional and HD flexographic or rotogravure printing. <\/p>\n
It also offers finishing options such as matte, gloss, and tactile lacquer, which not only enhance the consumer experience but also create an attractive presentation on store shelves.<\/p>\n
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