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PolyFlex\u2014part of Nefab Group<\/a>\u2014is expanding its plastics packaging manufacturing and processing operations with a new 137,000-square-foot facility in McMinnville, Tennessee. The facility is designed to enhance thermoforming and extrusion capabilities, supporting increased production efficiency, in-house material processing, and sustainability efforts.<\/p>\n The expansion aims to strengthen Nefab\u2019s heavy-gauge thermoforming capabilities and provide cost-effective plastic packaging solutions for industrial and automotive applications. The investment is part of a broader effort to improve production capacity while integrating closed-loop recycling initiatives that support supply chains that are more sustainable.<\/p>\n The McMinnville facility will focus on heavy-gauge thermoforming, featuring:<\/p>\n “The McMinnville facility represents a strategic investment in high-performance thermoforming and sustainable plastics manufacturing,” said Patric Vestlund, EVP Americas at Nefab Group<\/strong>. “By integrating advanced extrusion, thermoforming, and recycling capabilities, we are expanding our ability to deliver high-quality, cost-effective solutions while supporting circular economy initiatives.”<\/p>\n Additionally, Nefab will consolidate its Morrison Thermoforming operation into the new McMinnville site, with full readiness expected by year-end. The installation of new extruders\u2014scheduled to be operational by December 2025\u2014will further expand capacity and reinforce in-house material production.<\/p>\n A key component of the expansion is the facility\u2019s role as a recycling hub for heavy-gauge thermoformed trays. The site will be equipped with a new grinder to support closed-loop recycling, allowing customers to return plastic trays at the end of their lifecycle through Nefab\u2019s take-back program. These materials will be reprocessed and re-extruded into new plastic sheets, reducing waste and promoting a more sustainable lifecycle for plastic packaging.<\/p>\n “This expansion is not only about increasing our manufacturing capacity but also about strengthening our commitment to sustainability,” said Darrell Tiedeman, Vice President of Plastics Solutions Americas at Nefab<\/strong>. “By integrating recycling directly into our operations, we can help customers reduce their environmental impact while improving material efficiency.”<\/p>\n The McMinnville expansion is part of Nefab\u2019s ongoing investment in sustainable plastic packaging manufacturing, which includes strategic facility expansions across the United States and Mexico<\/a>. Recent acquisitions have further enhanced Nefab\u2019s ability to offer integrated, high-performance plastic packaging solutions while expanding its North American production footprint.<\/p>\n<\/div>\nBuilding a Heavy-Gauge Thermoforming Hub<\/strong><\/h4>\n
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Commitment to Sustainability: Closed-Loop Recycling<\/strong><\/h4>\n
Strategic Growth Through Facility Investments and Acquisitions<\/strong><\/h4>\n