Avantium has partnered with the Bottle Collective to launch fibre bottles that utilise Dry Molded Fiber (DMF) technology.
The incorporation of Avantium’s plant-derived polymer, polyethylene furanoate (PEF), into the DMF bottle manufacturing process is anticipated to boost barrier performance.
This initiative corresponds with the increasing market demand for eco-conscious packaging alternatives.
The Bottle Collective was founded in 2023 by PA Consulting and PulPac, focusing on advancing DMF technology.
PulPac’s proprietary method employs renewable pulp and cellulose materials, providing a cost-effective and high-performance substitute for conventional packaging techniques.
DMF technology is claimed to use less carbon dioxide than plastic and traditional wet moulding methods. Furthermore, the production of these fibre bottles necessitates minimal water, thereby enhancing their environmental sustainability.
In 2024, LogoPlaste became a member of the Bottle Collective, contributing its knowledge in injection moulding and blowing.
The collective has already developed its initial working prototypes, with involvement from prominent global brands such as Diageo, Opella, and Haleon.
Avantium will provide its PEF for use in the injection moulding and blowing liners of the fibre bottles. PEF is a fully recyclable polymer celebrated for its excellent barrier characteristics, according to the company.
PEF also preserves the flavour and carbonation of beverages, leading to a longer shelf life.
Its superior mechanical strength compared to traditional plastics allows for thinner packaging, thereby minimising material consumption.
PA Consulting is diligently working to scale up the production of DMF packaging, with the goal of making these bottles accessible to customers worldwide.
Avantium Business Development director Bineke Posthumus said: “Together with global brand partners such as Opella, Diageo, and Haleon, the Bottle Collective can fast-track the development of world-first Dry Molded Fiber bottles.
“Our polymer PEF can play a crucial role in enhancing the sustainability and performance of these bottles, offering superior barrier properties and mechanical strength.
“This partnership aligns perfectly with Avantium’s mission to create innovative, plant-based solutions that contribute to a circular economy.”
In February this year, Avantium signed an agreement with Amcor Rigid Packaging USA to advance the use of PEF in sustainable packaging solutions.
